How Rotogravure Printing Works
Artwork Preparation
Your approved artwork is separated into individual colors according to the printing requirements.
Cylinder Engraving
Each printing color requires a dedicated engraved cylinder. Tiny recessed cells on the cylinder hold the required amount of ink
Ink Transfer
The engraved cylinder rotates through the ink and transfers ink from the recessed cells onto the packaging film. A doctor blade removes excess ink from the cylinder surface.
Multi-Color Printing
The film passes through multiple printing stations, with each cylinder applying a different color. CMYK, Pantone/spot colors and white ink can be combined depending on the artwork.
Drying & Inspection
The printed film passes through drying systems before being rewound and inspected for color, registration and print quality.
Lamination & Bag Making
For laminated packaging, the printed film can then be laminated with additional layers, cured, slit and converted into the finished bags or pouches
High-Quality Printing for Custom Flexible Packaging
At Asia PKG, rotogravure printing can be used for a wide range of flexible packaging materials and bag formats, including stand-up pouches, flat bottom bags, vacuum bags, coffee bags, pet food bags, snack bags, retort pouches, spout pouches, and laminated rollstock film
Why Choose Rotogravure Printing?
| Feature | Benefit |
|---|---|
| High Print Quality | Excellent reproduction of photographs, gradients, fine text and detailed graphics |
| Rich Color Density | Produces strong, vibrant colors and high visual impact |
| Consistent Color | Suitable for repeat production and established brand designs |
| Fine Detail | Ideal for complex packaging artwork |
| Multiple Colors | Supports CMYK, Pantone and special colors |
| Large Production Runs | Economical for high-volume and recurring orders |
| Wide Material Compatibility | Suitable for PET, BOPP, PE, nylon, metallized films, aluminum foil and laminated structures |
| Excellent Registration | Precise alignment between multiple printing colors |
Suitable Applications
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Pet Food Bags
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Powder & Protein Packaging
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Retort Pouches
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Household Cleaning Pouches
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Spout Pouches
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Vacuum Bags
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Coffee Bags
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Snack Packaging
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Fresh Produce Packaging
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Dry Food Bags
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Laminated Rollstock Film
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